Cutting acrylic for the electronics box

[Quench]

We need to replace this black acrylic cover for the electronics box mostly due to the hideous white cover that some PO put over a hole. But also because new electronics are going in up there.



I'm getting a quote for about $300 just to cut the shape. That won't include the key hole or the hinge holes and definitely does not include openings for the electronics. That seems kinda pricey, but I don't know if we can make a clean cut of that outline. Has anyone cut one of these and been happy with the outcome? If so, how?

edit - not sure if you can see that image, but if not, it's just the cover for the overhead electronics box on a 28 TE.

[Ben423]

You can cut acrylic (plexiglass) with a jig saw using a blade specifically for plastic, but it won't be pretty. You'll need to finish the edges with a router. Be sure that the acrylic is cast, not extruded. Extruded sheet will crack and craze when drilled or cut. Cast acrylic will not. I learned these lessons the hard way back in my boatbuilding days.

[catalina_mike]

I made covers for both my Albin and Silverton using 1/4" black starboard. Easy to do! Use a fine jigsaw blade or a oscillating multitool. I finished the outside edges with a router and a 45 deg bit.

[Quench]

Good info - thanks. I found a 1/4" black starboard on Amazon for $40. I'll try that out before turning back to the fabricator.

[AlbinOhhh]

There are a number of Tap Plastics stores in CA, WA & I think other states. They’ll sell and cut you whatever you want. Might want to try one of their stores. They may ship as well. If it’s plastic, they do it!

[Tree]

Don’t use acrylic, use polycarbonate. Acrylic shatters where as polycarbonate will take a few knocks.