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Sonny IV is down...

Engines, Electric, Plumbing, etc.

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RobS
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Re: Sonny IV is down...

Post by RobS »

All good stuff, thanks for the thorough post. If you don't want to run as far as Block, TOY-RIFIC is in Port of Egypt, Southold until the 1st week in Sept. You can come into there, Greenport or Shelter Isl. And if you are still feeling the FUD we can setup a fuel transfer station right into T-R, she's under a half tank right about now...
Rob S.
"TENACIOUS"
1974 Chris Craft 36' Commander Tournament
Cummins 6BTA 330B's

(Former Owner)
"TOY-RIFIC" 2000 28TE, 6LP, Hull 408

Luck is the residue of good design.
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Serenity
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Re: Sonny IV is down...

Post by Serenity »

Doug, didn't you make a comment once about going down to Jersey to save a couple of scheckles on diesel. In the words of a famous American, "How is that change working for you". Good luck considering you just wanted an excuse to add some wiring in the salon.
Max
Serenity 98 28TE
East Islip, Long Island, New York
Marcy K
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Re: Sonny IV is down...

Post by Marcy K »

Wow, what a saga this all turned out to be! We are so glad that you will now begin making up for the loss of time. You have plenty of boating season left though to make up for the "down" time. We're heading for 3 Mile Harbor this weekend - hope to leave on Friday and make it 3 days. Enjoy wherever you go - you deserve it.

Marcy K
A 34 Paumanok 1986
Marcy K
A 34 Paumanok 1986
Cape Cod MA
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DougSea
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Re: Sonny IV is down...

Post by DougSea »

Thanks everyone! Not exactly the boating season I was planing on, but what can you do? I did pick up a tremendous amount of new knowledge of how the 35 is put together and, while NO expert, I'm a lot more knowledgeable about modern diesel engines.

Still look to be on schedule for the weekend. Fingers crossed!
Doug
Sonny IV
2006 35TE Convertible, Volvo D6-370's
Former owner - Sonny III, 1997 28TE with "The BEAST"
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Pitou
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Re: Sonny IV is down...

Post by Pitou »

... great update post.

I'm glad for you that with all the possibilities, though certainly expensive, having a faulty injector was almost as painless a fix as it could get, less all the dismantling hassles. Staying positive is something we can all take from this.

They sure do pack stuff in and you're right about boat builders being evil :twisted: :twisted: :twisted: though they are just loading these boats up with all of the consumer demands.

Best to a good boating weekend. :wink:
kevinS
>><<>>;>

Former Boats:

- 2006 31TE / Hull# 221
Cummins QSC 8.3 / 500 hp
December '13 - April '23

- 2002 / 28TE / Hull# 614
Cummins 6BTA 370 hp / Alaskan Bulkhead
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rcornejo
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Re: Sonny IV is down...

Post by rcornejo »

Hi Doug,

Great news. Glad to hear Sonny IV is almost up and running. I still can't believe all you had to do to get to the engine. Again, great news. I am sure you are relieved. Thanks for also sharing the pictures. Looks like a great boat!

Roland
Roland Cornejo
Goin Deeper
1997 28 TE
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RobS
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Re: Sonny IV is down...

Post by RobS »

DougSea wrote:...Next step was to order a new injector. As these are apparently made of gold and washed with baby tears it costs just shy of $900. Which I'm going to have to eat if it doesn't fix the problem.

If you have any questions - fire away!
Question: You are gonna change the other 5 injectors, right? Don't cheap out now! :shock:
Better yet - if it was a fuel thing, you better change the other 11 !! :shock: :shock:
Rob S.
"TENACIOUS"
1974 Chris Craft 36' Commander Tournament
Cummins 6BTA 330B's

(Former Owner)
"TOY-RIFIC" 2000 28TE, 6LP, Hull 408

Luck is the residue of good design.
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DougSea
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Re: Sonny IV is down...

Post by DougSea »

You're a funny guy Rob!! :-)
Doug
Sonny IV
2006 35TE Convertible, Volvo D6-370's
Former owner - Sonny III, 1997 28TE with "The BEAST"
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amber jj
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Re: Sonny IV is down...

Post by amber jj »

Doug we're glad to hear you are well on the way to being back on the water .I just replaced a injector assembly in our Ford diesel truck yesterday,$380 for the assembly.Well at that price,like Rob said you could have replaced the other 11.Just kidding!Happy to hear you will be back boating soon.Bob
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Re: Sonny IV is down...

Post by jcollins »

Wait...that 900.00 was for 12 right? :shock:
John
Former - 28 TE Convertible"Afterglow"
Nancy
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Re: Sonny IV is down...

Post by Nancy »

So Doug, do you believe that gold injector was ruined by bad fuel? How does only one injector go bad? Not that I would wish any more on you! What an ordeal.
Nancy
2005 Albin 35CB
Yanmar 6LYA-STP 370
Valentine

Former boats
1995 Albin 28TE, Cummins 6BTA5.9 250, 2012-2022
1978 Trojan F32, 1998-2012
1983 Grady White 241 Weekender, 1988-1997
1980 Wellcraft 192 Classic, 1983-1987
N4QC
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Re: Sonny IV is down...

Post by N4QC »

Doug:

You may want to consider having the defective injector rebuilt so that you have a spare…

Good luck
Joe
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DougSea
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Re: Sonny IV is down...

Post by DougSea »

N4QC wrote:Doug:

You may want to consider having the defective injector rebuilt so that you have a spare…

Good luck
Good point in most cases, and I did think of that. But...

It has to go back to Volvo as a "core". Otherwise they charge even more!

And honestly, based on my experience, I don't think you can replace one without popping the hatch over the engine, so having a spare hanging around wouldn't do much for you unless you were traveling somewhere far from a Volvo dealer.
Doug
Sonny IV
2006 35TE Convertible, Volvo D6-370's
Former owner - Sonny III, 1997 28TE with "The BEAST"
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DougSea
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Re: Sonny IV is down...

Post by DougSea »

Bringing another post back to life...

As some of you know my beloved Sonny IV is still "sick". After all of the above the repair lasted for all of 10 (engine) hours. Then I couldn't get the mechanic on board. Then Sandy hit, Found a new mechanic but he was busy. Then winter came...

Finally got the new main engine wiring harness in yesterday that I was told was 99% certain to fix the problem.

Apparently I've already made it into the 1%.

I got down to the boat yesterday and after some astonishing contortions, and having my cell phone nearby in case I had to call 911 to come get me out, I managed to swap the harness. No joy.

Still smokes, still runs rough, still won't hold idle speed (hunts), still oil in the water. (MANY really BAD words not posted!!)

So, depending on word from the marina on the availability of the mechanic I'm headed down this evening to rip out the interior.
Doug
Sonny IV
2006 35TE Convertible, Volvo D6-370's
Former owner - Sonny III, 1997 28TE with "The BEAST"
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RobS
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Re: Sonny IV is down...

Post by RobS »

Really sorry to hear that. I imagine Volvo factory reps have had a look? Rip out the interior to allow pulling the engine? If I were closer I'd certainly donate some time..
Rob S.
"TENACIOUS"
1974 Chris Craft 36' Commander Tournament
Cummins 6BTA 330B's

(Former Owner)
"TOY-RIFIC" 2000 28TE, 6LP, Hull 408

Luck is the residue of good design.
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